Econo Heat OWB-9 Service Manual

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Econo Heat
5714 1st Avenue
Spokane Washington 99212.
(509)534-1022
www.econoheat.com
100270 Rev A4
By
WASTE OIL FIRED BOILER
OWB Series
Installation, Operation, And Service Instructions
Manual
Thank you and congratulations on your purchase of an Omni Waste Oil Fired Boiler. You have selected a
high quality, precision-engineered piece of equipment, designed to give you many benefits as well as years
of outstanding performance.
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Summary of Contents

Page 1 - WASTE OIL FIRED BOILER

Econo Heat♦5714 1st Avenue♦Spokane Washington 99212.♦(509)534-1022♦www.econoheat.com 100270 Rev A4 By WASTE OIL FIRED BOI

Page 2 - TABLE OF CONTENTS

10 Installation, Operation, And Service Instructions BURNER ASSEMBLY Performance Ratings Voltage - 115 VAC Cycles - 60Hz Total

Page 3 - PRECAUTIONS

Installation, Operation, And Service Instructions 11 OWB-9, OWB-15, and OWB-25 Specifications Boiler Model Burner GPH Input BTU’s Output C

Page 4 - IMPORTANT

12 Installation, Operation, And Service Instructions Figure 6 –Boiler (OWB-35 & OWB-50) OWB series boilers are three pass Scotch Marin

Page 5 - WASTE OIL BURNER

Installation, Operation, And Service Instructions 13 Components Model90 Model150 Model250 Model 350 Model 500 Factory Assembled Cast Iron Sect

Page 6

14 Installation, Operation, And Service Instructions WARNING Failure to provide an adequate supply of fresh air for combustion will result

Page 7

Installation, Operation, And Service Instructions 15 (b) All Air From Outdoors: The confined space shall be provided with two permanent openings

Page 8 - OIL BURNER TECHNOLOGY

16 Installation, Operation, And Service Instructions NOTE All wall openings directly to outdoors must be screened to prevent entry by birds o

Page 9

Installation, Operation, And Service Instructions 17 3. Breeching • See Table 2 for minimum recommended breeching and chimney sizes. • Keep run

Page 10

18 Installation, Operation, And Service Instructions SIDE-WALL VENTING---IMPORTANT NOTE Two problems arise when side wall venting any oil a

Page 11 - Table 1

Installation, Operation, And Service Instructions 19 Placing The Boiler (OWB-9 – OWB-25) 1. Move the boiler as close as possible to its final

Page 12 - Omni 3 Pass Design

2 Installation, Operation, And Service Instructions TABLE OF CONTENTS WASTE OIL BURNER...

Page 13 - STANDARD EQUIPMENT

20 Installation, Operation, And Service Instructions Figure 12. 1. Accessories for Boilers OWB-9, OWB-15, and OWB-25: a) Take the

Page 14 - COMBUSTION AIR SUPPLY

Installation, Operation, And Service Instructions 21 d) Remove the circulating pump from its carton in the crate and mount it to the pump flange

Page 15 - Figure 9

22 Installation, Operation, And Service Instructions 1. OWB-9, OWB-15, and OWB-25 boilers are shipped complete with circulating pump. To

Page 16 - CHIMNEY OR VENT REQUIREMENTS

Installation, Operation, And Service Instructions 23 Figure 16. (b) Piping connections with diaphragm expansion tank--- See

Page 17 - Table 2

24 Installation, Operation, And Service Instructions Supply and return and system piping should be sized by determining the pressure drop,

Page 18 - LOCATING THE BOILER

Installation, Operation, And Service Instructions 25 Figure 19. 2. MULTIPLE ZONING WITH CIRCULATORS ----- Each pump will require a separate

Page 19 - INSTALLING THE BOILER

26 Installation, Operation, And Service Instructions NOTE Bypass A shown in figure 20. above should not exceed 12 inches in length. If it is

Page 20 - ACCESSORIES

Installation, Operation, And Service Instructions 27 Figure 21. 5. INTEGRATED SYSTEM (HEAT AND DOMESTIC HOT WATER) ----- With a single heati

Page 21 - 2. Bare Boiler:

28 Installation, Operation, And Service Instructions Figure 22. 6. INTEGRATED SYSTEM WITH MULTIPLE HEATING ZONES AND NO PRIORITY FOR DOM

Page 22 - WATER PIPING CONNECTIONS

Installation, Operation, And Service Instructions 29 Figure 23. 7. INTEGRATED SYSTEM, SINGLE OR MULTIPLE HEATING ZONES, USING CIRCULATING PU

Page 23

Installation, Operation, And Service Instructions 3 PRECAUTIONS Waste oil may contain many foreign materials. Waste oil may also contain gasoli

Page 24 - SYSTEM PIPING

30 Installation, Operation, And Service Instructions 8. COMBINATION HEATING/COOLING SYSTEM WITH CHILLED WATER The chiller must be piped in p

Page 25

Installation, Operation, And Service Instructions 31 Figure 26. 10. SINGLE OR MULTIPLE BOILER PIPING FOR PRIMARY/SECONDARY PUMPING Size Seco

Page 26

32 Installation, Operation, And Service Instructions 11. MULTIPLE BOILER PIPING- REVERSE RETURN FLOW WITH BLEND PUMP Figure 28. *Blend P

Page 27 - Figure 21

Installation, Operation, And Service Instructions 33 NOTE: When the burner is field installed the installer must fill in the space between the bu

Page 28

34 Installation, Operation, And Service Instructions Boiler Jacket Assembly Figure 31. OWB-35 and OWB-50 Assembly Detail OWB-35 and OWB

Page 29

Installation, Operation, And Service Instructions 35 8. Hook center panel (33) with flange edge down between side panels (93) and (94). 9. Atta

Page 30

36 Installation, Operation, And Service Instructions 5. Attach one door bracket (18) to the bottom of both the left and right side jacket pa

Page 31 - Figure 27

Installation, Operation, And Service Instructions 37 WARNING All wiring and grounding must be done in accordance with the authority having jurisd

Page 32 - Figure 28

38 Installation, Operation, And Service Instructions thermostat connections so that any zone valve that opens will also start the circulator

Page 33 - BOILER ASSEMBLY & WIRING

Installation, Operation, And Service Instructions 39 WHTBLUWHTREDBLKORNOILPREHEATER BLOCKCONTROLLERWHTREDHTRPRIL2L1BLOWER MOTORWHTHIGHVOLTAGETRAN

Page 34 - Boiler Jacket Assembly

4 Installation, Operation, And Service Instructions IMPORTANT NOTICE TO OWNER AND INSTALLER To enjoy the long term benefits of burning your

Page 35

40 Installation, Operation, And Service Instructions WHTBLUWHTREDBLKORNOILPREHEATER BLOCKCONTROLLERWHTREDHTRPRIL2L1BLOWER MOTORWHTHIGHVOLTAGE

Page 36 - Boiler Tube Insert Assembly

Installation, Operation, And Service Instructions 41 Figure 35. WIRING DIAGRAM, ZONE WIRING USING HONEYWELL V8043F VALVES (FACTORY BOILER

Page 37 - Wiring Variations

42 Installation, Operation, And Service Instructions FILL SYSTEM 1. Close manual air vents (if used) and automatic air vents. Attach

Page 38

Installation, Operation, And Service Instructions 43 WARNING DO NOT fire boiler without water or boiler sections will overheat and eventually cra

Page 39 - Burner Assembly

44 Installation, Operation, And Service Instructions WASTE OIL BURNER: 1. Weekly Drain water from storage tank. 2. Monthly Clean stainl

Page 40

Installation, Operation, And Service Instructions 45 Figure 37 –Electrode Adjusment Diagram Figure 38 –Nozzle Assembly Detail

Page 41

46 Installation, Operation, And Service Instructions Figure 40 – Oil Filter Filter Housing Filter Housing Bolt Nut Washer Stainless Filter

Page 42 - FILL SYSTEM

Installation, Operation, And Service Instructions 47 NO HEAT: 1. Check burner power switch and make sure power is available to the whole contr

Page 43 - WASTE OIL BURNER STARTUP

48 Installation, Operation, And Service Instructions Omni Waste Oil Boilers Limited Warranty Econo Heat (manufacturer) warrants to the purc

Page 44 - MAINTENANCE

Installation, Operation, And Service Instructions 49

Page 45

Installation, Operation, And Service Instructions 5 ONLY Authorized Technicians strictly complying with the manufacturer’s instructions and t

Page 46 - Figure 40 – Oil Filter

50 Installation, Operation, And Service Instructions WARRANTY CARD Please fill our, tear off and return to manufacturer Return following war

Page 47 - TROUBLE-SHOOTING GUIDE

6 Installation, Operation, And Service Instructions Figure 2 – Oil Burner (Back View Opened) Figure 3 – Oil Burner (Front View) O

Page 48 - Limited Warranty

Installation, Operation, And Service Instructions 7 Figure 4 –Oil Pump Diagram Figure 5 –Oil Pump Assembly Oil In

Page 49

8 Installation, Operation, And Service Instructions Omni’s patented burner technology improves the efficiency of the oil burn process by co

Page 50 - WARRANTY CARD

Installation, Operation, And Service Instructions 9 • Burner Motor: (figure3) Multitask motor turns the burner blower and integrated air compres

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